Low-Cost and High-Volume Production of Lightweight Engineered Cellular Materials

Authors

  • Jordan Michael Cioni University of Wisconsin-River Falls

Abstract

Production of C954 Aluminum-Bronze cellular material specimens is attempted by employing lost-wax casting processes. Double Gyroid casting patterns are created using a consumer-grade FDM printer equipped with wax filament. The high-temperature sensitivity of wax filament is found to inhibit the creation of high-precision models. Furthermore, misrun defects reveal that a high-temperature furnace alone is insufficient to cast materials with high liquidous temperatures. Recommendations are made to improve the process of high-precision investment casting with high melting point alloys and low-cost, consumer-grade equipment. 

References

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Published

2026-02-03

How to Cite

Cioni, J. M. (2026). Low-Cost and High-Volume Production of Lightweight Engineered Cellular Materials. Proceedings of the Wisconsin Space Conference, 1(1). Retrieved from https://dione.carthage.edu/ojs/index.php/wsc/article/view/398

Issue

Section

Physics and Engineering